On the morning of July 9, the CCTV Financial channel "The First Time" focused on the 2023 World Artificial Intelligence Conference and reported on a series of cutting-edge applications of scientific and technological innovation and development exhibited in this conference.Citic Pacific Special Steel Group's Daye Special Steel 460 digital steel pipe factory appeared in the first exhibit introduction.
The 460 steel pipe digital factory on display is the world's first full-process, full-service special seamless steel pipe industrial Internet platform and digital twin factory created by Citic Pacific Special Steel Group. It innovates the application of AI technology to achieve the whole process management from billet entry to heating, rolling, inspection to product delivery.
460 steel pipe digital factory applies more than 30 sets of intelligent equipment throughout the line, and carries out digital identity authentication on steel pipes one by one. More than 20,000 data are integrated on each steel pipe to realize holographic data perception from multiple dimensions such as quality, efficiency and carbon emissions to form a digital steel pipe.
460 steel pipe digital factory is a typical representative of multi-variety small-batch product production factory, the factory can provide more than 10,000 specifications of products, the customization ratio of more than 90%, the average production quantity per contract is less than 10, often have to face the production challenge of a single custom contract only needs to produce one steel pipe.
Faced with these challenges, the technical team applied digital technology to a series of flexible designs for the production organization. In terms of quality, they digitally design more than 2,700 personalized standards and customer requirements, and automatically push them to every production position, changing the production model that relies on manual setting parameters; In production, they apply the optimal sorting algorithm model to achieve automatic billet matching and intelligent scheduling.
